Application: EXAIR, the fourth generation of super ion air knife
Application target: US EXAIR (spoon) suspended in the air - is it a magical effect or an electrostatic mystery?
Problems encountered by customers:
I remember seeing a magic when I was young, the magician magician can make a dollar bill disappear or float in the air. It's a magical magic!
A mold injection company encountered some problems in disassembling mold parts. The mold company uses a multi-cavity mold to produce plastic spoons. When the mold was working, the staff found that the finished spoon would stick to the mold surface (see the figure below). It looks like it's magical. The truth is electrostatic, not magic.
The spoon is absorbed on the mold
The generation of static electricity obviously reduces the production efficiency of plastic products. In this case, the operator must manually remove the plastic spoon from the mold before a new round of production can be performed. They must spend 30% of their time collecting the spoon. In order to reduce the impact of static electricity, the workers thought of a simple and convenient way to turn a tube with a small hole into compressed air and try to blow off the plastic spoon. This type of blowing method is relatively simple, but the noise generated is particularly large, the efficiency is low, and the effect is generally the same.
What is more serious is that after this small transformation, it was found that the effect was almost minimal, and the time taken from the original 30% to 28% decreased by 2%. There will still be some residual plastic spoons remaining in the multi-cavity mold. Considering that production efficiency is affected and that the mold may be damaged, causing significant losses, it is time to make a major makeover.
In the mold industry, in order to extend the life of the mold and to achieve good lubrication, the mold must be coated with a coating. The static electricity generated when the paint is placed on the surface of the plastic material and the mold is really a headache. These spoons are attached to different areas of the mold depending on the constant accumulation of static electricity. The best way is to neutralize the static charge.
The solution recommended by the United States (EXAIR):
According to the actual situation of this company, the United States recommended the fourth generation of super ion air knife kit 112212. The fourth generation of super ion air knife in the United States blows out the air curtain with positive and negative ions to remove any type of static electricity, which is very good. In addition to the static effect. 112212 This model kit comes with a 12-inch super air knife and an ion bar of the same length. This product is designed to be compact and lightweight, and is easily installed to work above the object. The kit also includes an ionizer power supply/filter that filters compressed air/a pressure controller and a gasket that changes the amount of airflow.
The customer simply connects the kit to the compressed air. Once the fourth generation of super ion air knives begins to remove static electricity, the efficiency can reach 100%. It is worth mentioning that when the original vent tube is replaced, you will be surprised to find that the huge noise generated before disappeared, and the compressed air consumption was also significantly reduced. The use of the United States' fourth generation of super ion air knives to complete the process transformation will maximize the production efficiency.
The generation of static electricity during the injection molding process can result in damage to parts, reduced production efficiency, and even huge damage caused by mold damage. If you think that static electricity is the cause of anti-gravity, then choose the fourth generation of super static eliminator in the United States to eliminate this "magic".
If you also need to remove the static problem on the surface of the object, the United States is the best choice for the fourth generation of super ion air knife, we will provide you with the most accurate, professional and efficient solution! If you are troubled by this, please call our hotline.
